Polyurethane Screen Panel
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Polyurethane Screen Panel

Polyurethane screen panels are engineered for high wear resistance and long working life. Lightweight yet durable, they withstand heavy impact and reduce noise during operation, making them suitable for mining, coal, and aggregate industries with high screening demands.


Polyurethane Screen Panel is a high-performance screening solution designed for fine and critical separation processes. As a professional Polyurethane Screen Panel manufacturer and supplier, Red Star Wire Mesh provides wear-resistant, high-precision polyurethane screen panels for mining, coal washing, and mineral processing applications worldwide.

 

Technical Specifications of Polyurethane Screen Panels

 

Sieve Hole Range: 0.075 mm – 3 mm

Screen Slot Range: 0.045 mm – 3 mm

Opening Rate: 15.25% – 46.51%

Material: High-performance polyurethane elastomer

Panel Thickness: Customized according to screening capacity

Installation Type: Modular system, bolt-down, rail mounting


Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel
Polyurethane Screen Panel

Various dewatering screen styles

Applications of Polyurethane Screen Panels

 

Polyurethane Screens are widely used in fine screening processes where precision and durability are essential:

 

Coal grading and coal washing plants

 

Slurry dewatering systems

 

Tailings treatment and recovery

 

Fine mineral classification

 

Desliming and desludging processes

 

Sand, gravel, and aggregate fine screening

 

Custom & OEM Polyurethane Screen Panel

 

Red Star Wire Mesh offers custom polyurethane screen panel and OEM polyurethane screen panel solutions to match different vibrating screen models and operating capacities. Custom sieve hole sizes, slot shapes, opening rates, panel dimensions, and hardness levels are available to ensure optimal screening efficiency and service life.



Polyurethane screen plate production process

Drawing

Drawing

Mold Making

Mold Making

Pouring Platform

Pouring Platform

Pouring Polyurethane

Pouring Polyurethane

Screen Plate Demolding

Screen Plate Demolding

Finishing

Finishing

Quality Inspection

Quality Inspection

Secondary Vulcanization

Secondary Vulcanization

Products stored in warehouse awaiting shipment:

Containerized shipment:

Why Choose Red Star Wire Mesh as your Polyurethane Screen Panel Manufacturer & Supplier?

 

Red Star Wire Mesh Manufacturing Co., Ltd. is a globally recognized supplier with strong technical strength and large-scale production capability in the mining screen mesh industry.

 

Established in 1989 with 36 years of manufacturing experience

 

Factory area of 58,730 m² with dedicated polyurethane screen workshop

 

Five major workshops covering wire mesh and polymer screening products

 

More than 260 sets of advanced production and testing equipment

 

4000 m² R&D center for new wear-resistant materials

 

18 patented screening products

 

Drafting unit for China mining anti-blocking and screen standards

 

ISO9001, ISO14001, ISO45001 certified manufacturer

 

Quality Control & Manufacturing Assurance

 

Each Polyurethane Screen Panel is produced under strict quality control, from polyurethane formulation and molding to final dimensional inspection. Advanced testing ensures stable opening rates, accurate slot sizes, and consistent performance in harsh fine screening environments.

 

Get a Quote for Polyurethane Screen Panel

 

Looking for a dependable Polyurethane Screen Panel manufacturer, supplier, or OEM partner? Contact Red Star Wire Mesh today for competitive pricing, fast delivery, and customized polyurethane screening solutions tailored to your application requirements.

 

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Polyurethane Dewatering Screen Panel

The "hump" structure increases the screening area by 50% compared to standard flat screen panels, increasing screening and dewatering capacity.

Key Features and Functions

The "hump" structure increases the screening area by 50% compared to standard flat screen panels, increasing screening and dewatering capacity.    

The design of the screen panels allows for a more uniform distribution of material, reducing buildup and clogging.    

The increased opening rate increases the residence time of the material on the screen surface, significantly improving dewatering and demediation.    

Easy to install and replace, good wear and moisture resistance.    

Sieve hole range: 0.15mm-3mm    

Screen size: 305x610mm, 610x610mm, custom size available.    

Various dewatering screen styles

Polyurethane screen plate production process

Drawing

Drawing

Mold Making

Mold Making

Pouring Platform

Pouring Platform

Pouring Polyurethane

Pouring Polyurethane

Screen Plate Demolding

Screen Plate Demolding

Finishing

Finishing

Quality Inspection

Quality Inspection

Secondary Vulcanization

Secondary Vulcanization

Products stored in warehouse awaiting shipment:

Containerized shipment:

Modular Polyurethane Screen Panel

Key Features and Functions

The modular structure design allows the independent replacement of screen panels that are subject to localized wear and tear without the need to replace the entire screen surface, reducing downtime and screen replacement costs.    

The service life of polyurethane modular screen panels is 3-5 times that of ordinary metal screen panels and about 5 times that of rubber screen panels.    

Applicable to various types of vibrating screen machines, can be customized according to different screen machine size and screening requirements.    

Various colors and beautiful appearance. Various fixing methods for easy installation and maintenance.    

Sieve hole range: 0.15mm-200mm    

Screen thickness: 25mm-80mm    

Hardness range: 65-90A    

Screen Weaving Method

Polyurethane Sieve Plate Production Process

Drawing

Drawing

Mold Making

Mold Making

Potting Platform

Potting Platform

Vacuum Casting Degassing

Vacuum Casting Degassing

Sieve Plate Demolding

Sieve Plate Demolding

Finishing

Finishing

Quality Inspection

Quality Inspection

Secondary Vulcanization

Secondary Vulcanization

Products are in stock and waiting to be shipped:

Container Packing and Shipment:

Tensioned Polyurethane Screen Panel

Key Features and Functions

Polyurethane tension screen has good abrasion resistance, its service life is 3-10 times of ordinary metal screen and about 5 times of rubber screen.    

The use of steel wire rope as the skeleton material, coupled with the high elasticity of polyurethane itself, can withstand the impact of larger materials and weight, suitable for dealing with larger particle size, larger material drop, impact of materials screening, its carrying capacity is more than 2.5 times that of the rubber sieve plate.    

Shock absorption and noise reduction, the same screening machine with polyurethane screen plates than metal screen plates can reduce the noise by 5-20 dB.    

Polyurethane screen plate has strong water permeability, which can effectively prevent the adhesion of wet fine-grained materials, conical openings, reduce the phenomenon of plugging holes, and improve the screening efficiency.    

Comprehensive consideration of screening efficiency, maintenance cost, service life and other factors, the overall economic benefits of polyurethane screens are better than ordinary metal screens.    

Hole range: 0.15mm-60mm    

Screen thickness: 25mm-45mm    

Hardness range: 80-90A    

Screen Weaving Method

Screen Tensioning Hook Style

Type 1

Type 1

Type 2

Type 2

Type 3

Type 3

Type 4

Type 4

Type 5

Type 5

Type 6

Type 6

Type 7

Type 7

Type 8

Type 8

Type 9

Type 9

Screen Tensioning Hook Direction

Both Hooks Down

Both Hooks Down

Both Hooks Up

Both Hooks Up

One Hook Up and One Hook Down

One Hook Up and One Hook Down

Polyurethane Sieve Plate Production Process

Drawing

Drawing

Mold Making

Mold Making

Pouring Platform

Pouring Platform

Pouring Polyurethane

Pouring Polyurethane

Screen Plate Demolding

Screen Plate Demolding

Finishing

Finishing

Quality Inspection

Quality Inspection

Post-Vulcanization

Post-Vulcanization

Products are in stock and waiting to be shipped:

Container packing and shipment:

Polyurethane Flip-Flow Screen Panel

Key Features and Functions

It is especially suitable for handling fine materials, viscous materials and wet materials.    

Polyurethane relaxation screen has a thin screening surface and high opening ratio, which improves the material handling capacity and screening efficiency.    

The weight of polyurethane relaxation screen is light, the load of the screening machine is small, easy to install and dismantle, reduce the energy consumption of the equipment and operating cost.    

Hole range: 0.3mm-60mm    

Sieve thickness: 2mm-10mm    

Hardness range: 70-85A    

Screen Weaving Method

Tension Screen

Tension Screen

Polyurethane Sieve Plate Production Process

Drawing

Drawing

Mold Making

Mold Making

Mold Installation and Cleaning

Mold Installation and Cleaning

Polyurethane Pouring

Polyurethane Pouring

Vacuum Pouring and Degassing

Vacuum Pouring and Degassing

Mold Removal

Mold Removal

Finishing

Finishing

Post-Vulcanization and Packing

Post-Vulcanization and Packing

Products are in stock and waiting to be shipped:

Container packing and shipment:

Impact-Resistant Polyurethane Blind Plate

Screen Weaving Method

Tension Screen

Tension Screen

Polyurethane Sieve Plate Production Process

Drawing

Drawing

Mold Making

Mold Making

Potting Platform

Potting Platform

Vacuum Casting Degassing

Vacuum Casting Degassing

Sieve Plate Demolding

Sieve Plate Demolding

Finishing

Finishing

Quality Inspection

Quality Inspection

Secondary Vulcanization

Secondary Vulcanization

Products are in stock and waiting to be shipped:

Container Packing and Shipment:

Customer Visit

The factory covers an area of 58,730 square meters, with five major workshops, including steel wire treatment workshop, woven screen workshop, polyurethane screen workshop, self-cleaning screen workshop, grill screen workshop, etc. The factory has more than 260 sets of various kinds ...
South African Customer Visit

South African Customer Visit

Japanese Customer Visit

Japanese Customer Visit

Australian Customer Visit

Australian Customer Visit

American Customer Visit

American Customer Visit

Russian Customer Visit

Russian Customer Visit

German Customer Visit

German Customer Visit

Want to learn more about our range of products?

Our experienced staff is available to discuss your needs and to help determine which product is best for your particular application.

Request a quote or call us at +86 187 3080 2171

Contact Us Now

Suitable screening equipment brands

The factory covers an area of 58,730 square meters, with five major workshops, including steel wire treatment workshop, woven screen workshop, polyurethane screen workshop, self-cleaning screen workshop, grill screen workshop, etc. The factory has more than 260 sets of various kinds ...
Red Star Wire Mesh Manufacturing Co., Ltd. Legal Disclaimer

Red Star Wire Mesh Manufacturing Co., Ltd. is not an authorized repair facility nor does it have an affiliation with the original equipment manufacturers (OEM) listed above. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval of Red Star Wire Mesh Manufacturing Co., Ltd. , Inc. by the named OEM, respectively. All parts are manufactured by, for and warranted by Red Star Wire Mesh Manufacturing Co., Ltd. are not manufactured by, purchased from or warranted by the OEM.

Certificate

We have passed ISO9001 quality management system certification, ISO14001 environmental management system certification, ISO45001 occupational health and safety management system certification, and the quality of our products is stable and reliable. Our products are exported to more than 70 countries, including the United States, Canada, Australia, Germany, the United Kingdom, Nigeria, South Africa, and more. We have maintained good cooperation with many large famous enterprises, and are also highly recognized in the international market.
Management System Certification
Patent Certificate
Company Honors
Quality Management System Certification
Quality Management System Certification
Environmental Management System Certification
Environmental Management System Certification
Occupational Health and Safety Management System Certification
Occupational Health and Safety Management System Certification
IQENT Certified Quality Management System
IQENT Certified Quality Management System
IQENT Certified Environmental Management System
IQENT Certified Environmental Management System
IQENT Certified Occupational Health and Safety Management System
IQENT Certified Occupational Health and Safety Management System
Split-Type High-Wear-Resistant Polyurethane Composite Bar Frame Screen Panel
Split-Type High-Wear-Resistant Polyurethane Composite Bar Frame Screen Panel
Multi-Wire Straightening Device for Steel Rods
Multi-Wire Straightening Device for Steel Rods
High-Elastic Anti-Clogging Polyurethane Screen with Randomized Tensioned Cords
High-Elastic Anti-Clogging Polyurethane Screen with Randomized Tensioned Cords
Polyurethane Flip-Flow Screen Panel
Polyurethane Flip-Flow Screen Panel
Modular Polyurethane Self-Cleaning Screen Panel
Modular Polyurethane Self-Cleaning Screen Panel
Council Member of the China Aggregates Association
Council Member of the China Aggregates Association
Provincial High-Tech Enterprise
Provincial High-Tech Enterprise
Specialized and Innovative Enterprise
Specialized and Innovative Enterprise
SGS-Certified Supplier
SGS-Certified Supplier
AAA Corporate Credit Rating
AAA Corporate Credit Rating

Factory Display

The factory covers an area of 58,730 square meters, with five major workshops, including steel wire treatment workshop, woven screen workshop, polyurethane screen workshop, self-cleaning screen workshop, grill screen workshop, etc. The factory has more than 260 sets of various kinds ...
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Other Industry

Mining Industry
Mining Industry
Mine screen is the core link connecting mining, mineral processing and resource utilization, which directly affects the benefits, environmental protection level and sustainable development capabilities of mining companies.
Construction
Construction
Mineral screens play a vital role in the construction industry, particularly in sand and gravel aggregate production, concrete preparation, construction waste recycling, and environmentally friendly building material processing.
Energy Sector
Energy Sector
The application of mining screens in the energy field is extensive and critical. Its role is not only reflected in the mining and processing of traditional energy (such as coal, oil, and natural gas), but also extends to the development of new energy (such as shale gas, geothermal energy, lithium mines, etc.)
Industrial Applications
Industrial Applications
As the core sorting equipment in the industrial field, mining screens are used throughout the entire process from raw material processing, production and processing to waste recycling.
Recycling Industry
Recycling Industry
Mineral screening machines are essential key equipment in the recycling industry. Their core role lies in efficient sorting, resource purification, and waste reduction, helping to achieve circular economy and sustainable development goals.
Water Treatment
Water Treatment
Mineral screens play a vital role in the water treatment industry. Their core functions are physical screening , impurity interception and process protection, which directly affect water purification efficiency, equipment life and operating costs.

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